เครื่องจักรการผลิตลวดฟลักซ์

Item

Machine composite

Technical description

Parameter

1

FD800  pay off machine

1.spool clamping: conical telescopic structure adopts double cylinder air-dynamic, make the spool clamping simple and reliable, cone angle

2 spool support: use  pneumatic components control

3 brake way: Double pneumatic brake lever-type brake device, solenoid valve control realizes start OR stop synchronization FOR drawing machine, the strip will not be broken

1.spool size φ800X600X650mm

2.pay off motor 11KW

2

Tensile strength rack

1.tensile wheel diameter：1×φ350+2×φ250

2.sensor:Germany TRUCK Sensor

3.bearing：HRB or LY

1 set three pieces reinforced nylon wheel

2.the strip entrance-mouth with the additional hole, adjustable gap

3

CXJ8/160 Forming machine

1 main motor: Chinese Famous Motor

2.The main reducer each

3.powder adding system reducer

4 The motor for powder supplier: Taiwan motor (750W)

1 conduction device: double wheel S type band(φ130),by  encoder, to complete output signal  strip speed detection

2. Strip oiling device: double coated tanker rotary contact strip on the bottom side.

4

Tensile rack

1. the tension wheel diameter: ≥ φ 450

2. tension wheel material: aluminum alloy precision casting, round bottom surface spraying wear-resistant ceramic, HRC60 hardness above, 

good surface roughness and wear resistance, to high-speed wire without any scratches.

3. bearings: HRB HRB or Luoyang LY

1.the rack is horizontal looper tensile

2. The rack can closed (can not use is also ok)

5

LZ6/500

drawing machine

1.all electricity parts  same as forming machine

2. bearing: spindle bearing NSK, other HRB or LY

Working scope

(1)tensile： ≤600MPa

(2)max inlet: ￠4.7-5.0mm

(3)output ￠2.8-3.0mm

Speed

 MAX： design 6 m/s，actual speed 4-5m/s；

Compressor

(1)water ≥0.2MPa

(2)air ≥0.5MPa

Value

(1)water ：1t/hour

(2)air ：0.05m³/hour

Drawing motor

(1)drawing machine:11KW

Drum

(1)block(drum): ￠500mm six PCS

(2) the reel material: 45# steel, quenching and tempering treatment

Cooling

(1) the inner cavity of the drum is of a narrow gap, and the water flow can generate turbulence between the drum and the inner cavity

(2) the water inlet pipe 1.5 galvanized pipe, galvanized pipe return pipe with 4 "

Machine

frame

(1) The main frame drawing unit for steel structure welding, and the rear panel are thick 18mm.

(2)The front of the rack is equipped with water, electricity, air control buttons and emergency brake

Die box

(1) The mold box body is divided into cooling water chamber and lubricating powder cavity.

(2) All die box is single mode indirect cooling structure. No need to seal the sealing before and after drawing dies

(3)die box size：∮40X25

Transfer belt

. Double - grade and single - grade narrow V drive  

Control

(1) The host adopts Inovance inverter.

(2) The two loop is controlled by PLC program

Stop time

EMG ≤5S，normal stop ≤30S，quick stop ≤15S。

6

 SG800 take up machine

1. main motor: Chinese famous motor

2.Taiwan AIRTAC pneumatic components

3. Inverter : Inovance inverter

4.low-voltage electrical appliances, buttons, lights: domestic brands CHINT

5. bearing: HRB or LY

1.spool size φ800X600X650mm

2. take up motor:15 KW

7

Electricity cabinet

(1) Equipment points digital distributed of: machine stage each points (such as pay of machine, take up machine, and drum) equipped with ONE remote module, put machine stage of button, and foot switch, and brake, and sensor of control signal all entered to remote module, remote module and CPU used communications connection, machine to electric cabinet.

(3) Basic functions on the wire drawing machine: single point, left linkage inching, right linkage inching, loose brake; Left linkage  run, stop; Configuration jump-dies device, can realize to  drum drawing functions; Break wire inspection, safety shield; Tuning roller tension adjustment; Die box and roll cooling water regulation

(4) Operation box complete: total start, total stop, EMG stop, acceleration, deceleration, fault indicator;

(5) Touch screen: wire diameter, speed setting, the length of the set, take-up tension setting, roll/resection, actual speed (pull out linear speed, drum speed) display, fault and content, the PLC I/O status